THE ULTIMATE
Secondary Containment Coating
For Oil and Gas

Oil & Gas Protective Coatings That Reduce Risk and Extend Asset Life

Oil and gas environments are tough on infrastructure. Corrosion, chemical exposure, abrasion, thermal cycling, UV, and weathering all attack surfaces over time, increasing maintenance costs and elevating operational risk.

Ultimate Linings manufactures high-performance polyurea coating systems engineered to protect oil and gas assets for the long term. From storage tanks and secondary containment to high-wear steel structures and industrial components, our solutions are built for demanding field conditions where failure is not an option.

Need a coating strategy for a project or asset portfolio?
 Speak with our team and we will help guide product selection, surface prep, and application approach.

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Why Polyurea for Oil & Gas?

Traditional coatings often struggle when conditions turn harsh. Polyurea systems are selected in oil and gas environments because they deliver a balance of speed, durability, and performance that supports both operational uptime and lifecycle protection.

Polyurea coatings can help you:

  • Reduce corrosion-related degradation on steel and critical components
  • Protect against abrasion and mechanical damage
  • Improve chemical resistance against oils, fuels, and process-area exposure
  • Create a seamless waterproof membrane that eliminates weak points
  • Minimise downtime with rapid cure and return-to-service capability

This is why polyurea is widely specified when owners and engineers need protection that can handle real-world site demands.

Built for the Environments That Destroy Coatings

In oil and gas, coatings fail when they cannot keep up with the environment. Ultimate Linings polyurea systems are designed to perform across common challenges including:

  • Corrosion and underfilm creep
  • Chemical splash and intermittent immersion exposure
  • Abrasion from solids, equipment contact, and maintenance operations
  • Impact damage and surface gouging
  • UV, moisture, and coastal weathering
  • Thermal movement and cycling stresses

Ultimate Linings coatings are developed for industrial durability, helping owners protect assets that are difficult, expensive, or time-consuming to repair or replace.

Core Oil & Gas Applications

Tanks coated with polyurea

Tank Coatings and Linings

Storage tanks operate in a constant cycle of stress. Whether it’s corrosion risk, chemical exposure, or external weathering, tank protection is one of the most important lifecycle decisions an operator makes.

Ultimate Linings polyurea systems can be used to support:

  • External tank protection against corrosion and weathering
  • Internal lining solutions where chemical resistance and long-term durability are critical
  • Targeted protection for repair zones, high-risk areas, and steel structures

Secondary Containment and Bund Lining

Secondary containment is not optional. It exists to protect the environment, support compliance requirements, and prevent the financial burden of clean-up and remediation.

Ultimate Linings polyurea solutions help create a seamless barrier that protects containment areas and supports long-term integrity. This includes polyurea sprayed geotextile solutions designed specifically for containment systems and spill control zones.

oil and gas tanks coated with polyurea

Pipe, Components, and Industrial Steel Protection​

Oil and gas facilities rely on steel everywhere, and exposed steel always carries risk. Polyurea systems deliver durable protection that helps reduce premature coating breakdown caused by abrasion, corrosion, and harsh environments.

Where protection is commonly needed:

  • Pipe sections and industrial components
  • Skids, manifolds, structural elements, supports, frames
  • Equipment zones exposed to abrasion, splash, and impact

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Oil and Gas Gallery

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Polyurea Pre-Sprayed Geotextile for Faster Containment Deployment

For large secondary containment areas where installation speed and efficiency matter, polyurea pre-sprayed geotextile can be a highly effective alternative to spraying the entire surface on-site.

Ultimate Linings provides the polyurea formulations used for pre-sprayed geotextile systems, enabling partners to produce ready-to-deploy containment membranes built for demanding industrial environments. While Ultimate Linings does not manufacture the pre-sprayed geotextile rolls directly, we supply the advanced polyurea technology behind them, helping ensure consistent chemistry, repeatable performance, and trusted protection where it counts.

PROTEGE TUS SUPERFICIES CON POLIUREAS DE ALTO DESEMPENO

Pipe, Components, and Industrial Steel Protection​

Oil and gas projects often face tight shutdown windows, unpredictable site conditions, and large-area containment requirements. Polyurea pre-sprayed geotextile helps reduce installation time while maintaining a robust protective barrier.

Key advantages include:

  • Faster deployment across large areas
    Roll out the pre-sprayed geotextile and secure it in place, rather than spraying an entire containment zone from scratch.
  • Less time spraying on-site
    Significantly reduces the amount of full-area spray application needed in the field.
  • Rapid seam sealing and detailing
    Seams, edges, penetrations, and terminations can be sealed efficiently to form a continuous lined system.
  • More predictable scheduling
    Helps avoid delays tied to extended spray windows, weather limitations, and site congestion.
  • Reduced disruption in live environments
    Faster installation can reduce downtime and keep operations moving.
Superior Technical Support

How It Works (Simple Installation Overview)

Polyurea pre-sprayed geotextile is installed as a rolled membrane system, designed to simplify large containment projects:

  1. Roll out the pre-sprayed geotextile across the containment area
  2. Position and secure based on site layout and terminations
  3. Seal seams and overlaps to create a continuous barrier
  4. Detail edges and penetrations to complete the containment system

This method can be substantially quicker than spraying large surface areas from the ground up, while still delivering the durability and chemical resistance expected from polyurea-based containment protection.

If your project includes bunds, secondary containment, or large-area spill control zones, speak with Ultimate Linings about polyurea pre-sprayed geotextile solutions and system selection support.

Polyurea Spray-Applied vs Polyurea Pre-Sprayed Geotextile (When to Use Each)

Both spray-applied polyurea and polyurea pre-sprayed geotextile are proven ways to protect oil and gas assets, but they serve different project needs. The right choice comes down to footprint size, site conditions, access, and installation time constraints.

When Spray-Applied Polyurea Makes the Most Sense

Spray-applied polyurea is typically the best fit when you need a fully bonded, monolithic lining across complex geometry or detail-heavy areas.

Choose spray-applied polyurea for:

  • Complex containment areas with penetrations, pipe stands, trenches, sumps, and irregular shapes
  • High-detail edges and terminations where seamless transitions matter
  • Tank bases, steel structures, and equipment zones requiring direct-to-substrate protection
  • Rehabilitation or repair work where you need to tie into existing substrates
  • Projects where maximum continuity is required across varied surfaces and substrates

Why it’s used:
 Spray application creates a seamless coating directly on the prepared surface, which is ideal for detailed areas and demanding service environments.

When Polyurea Pre-Sprayed Geotextile Makes the Most Sense

Polyurea pre-sprayed geotextile is often the smarter option when the project priority is speed and coverage over large, open footprints.

Choose polyurea pre-sprayed geotextile for:

  • Large secondary containment areas and bunds where coverage speed is critical
  • Sites with limited spray windows due to shutdown constraints or operational pressures
  • Projects where you want to reduce on-site spraying time and equipment run-time
  • Remote or congested locations where full spray operations are less practical
  • Situations where a roll-out membrane approach improves scheduling predictability

Why it’s used:
 The membrane is rolled out quickly, then seams and details are sealed, delivering faster progress on big areas compared to full spray application.

Typical Approach in Real Projects: Use Both

Many oil and gas containment projects benefit from a hybrid installation strategy:

  • Pre-sprayed geotextile for the main field area (fast coverage)
  • Spray-applied polyurea for seams, terminations, penetrations, edges, and detailing

This approach can reduce installation time while ensuring the critical detail points are sealed and protected correctly.

If you are planning a containment lining or tank protection project, Ultimate Linings can help you evaluate which system is best for your asset, environment, and schedule.

Why Asset Owners Trust Ultimate Linings?

Many coating manufacturers sell chemistry. Ultimate Linings builds systems designed to perform in the field, supported by manufacturing consistency and technical expertise.

Proven Manufacturing and Repeatable Supply

Ultimate Linings is a dedicated manufacturer of polyurea coating systems trusted by contractors, asset owners, and industrial operators across North America and beyond

Engineered for Industrial Durability

Our coatings are built to handle abrasion, weathering, thermal movement, and harsh exposure, helping owners extend asset service life and reduce rework.

Fast Cure to Reduce Downtime

Polyurea’s rapid cure profile supports faster return-to-service than many traditional coating systems, helping reduce disruption and lost operating time.

Technical Support That Improves Outcomes

Oil and gas coating projects succeed or fail based on selection, specification, prep, and application control. Our technical teams support customers through system selection, performance guidance, and application recommendations.

Common Use Cases We Support (Oil & Gas)

 

If you are planning, upgrading, or protecting infrastructure, Ultimate Linings can support polyurea solutions for:

  • Storage tanks
  • Secondary containment and bund systems
  • Processing area protection zones
  • Steel structures and exposed industrial assets
  • High-wear floors and service zones
  • Offshore and coastal protection requirements
  • Abrasion-prone maintenance areas

If you have a unique application, we can help identify a coating approach aligned with the service environment and performance priorities.

Get a Specification-Ready Recommendation

If you are an asset owner, architect, engineer, or EPC working on an oil and gas project, we can support you with:

  • Product selection guidance
  • Performance-based recommendations for your environment
  • Application methodology support
  • Contractor alignment and coating strategy planning

Contact us today to discuss your asset, environment, and protection goals.

Abrasion and corrosion are serious risk factors for the pipes that you use. Ultimate Linings, installed by our professional technicians, can help prevent leaks and breaks that can cause costly spills.

Contact Ultimate Linings today for more information.

Protect your oil and gas assets with polyurea systems designed for harsh service.
 Speak with Ultimate Linings to discuss tank coatings, secondary containment, and industrial protection strategies.

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Or speak with a specialist today.

Frequently Asked Questions

What is the best protective coating for oil and gas facilities?

It depends on exposure, substrate, and operating conditions, but polyurea is often selected for oil and gas due to its durability, fast cure, and ability to create seamless protective membranes that resist wear, weathering, and chemical exposure.

Yes. Polyurea is commonly used for secondary containment and bund lining because it forms a continuous barrier that helps prevent leaks and supports compliance requirements.

Polyurea systems are widely used for tank protection because they can support long-term durability, help reduce corrosion exposure, and withstand demanding environments where conventional coatings degrade over time.

Polyurea can outperform many traditional coatings in harsh environments due to its rapid cure, seamless waterproofing, and strong resistance to abrasion and environmental exposure.

Yes. Ultimate Linings supports asset owners, engineers, and project teams with product selection, performance guidance, and technical support to help ensure coating success in real-world conditions.